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How to Use 3d Milling Intelligent Processing to Create High-Precision Quality?

How to Use 3d Milling Intelligent Processing to Create High-Precision Quality?

2022-07-01 17:46:26

3D milling strategies are used to create 3-axis and 3+2-axis CNC programs for roughing, finishing and rest machining, avoiding collisions during the calculation.

 

Depending on the application, the tool intelligently avoids collisions or reduces risk areas.

 

Combined with precise virtual machine technology and inclination adjustment CNC toolpaths, a better adaptive inclined toolpath is created for the machine coordinate system during the 3D milling process.

 

cnc aluminium milling machine,horizontal boring and milling center,desktop 5 axis milling machine

 

Important strategies for 3D milling:

 

  • 3D milling directly on surfaces
  • Smart Manufacturing Billet Calculation
  • Plane roughing to protect the tool
  • Isometric 3D finishing
  • Accurate rest machining and material tracking
  • Part-oriented curve milling
  • Fillet machining by height
  • Intelligent automated machining of rib grooves and rib grooves

 

Prevents unnecessary idling during roughing

 

Quickly and easily define blanks

 

The material can be machined from different inclined directions, the computational effort is greatly reduced, the blank is updated and passed on to the next machining operation, the update is always performed according to the geometry of the actual tool, and the system safely and reliably mills areas with remaining material.

 

Our products use different options for full-cut operation and full-cut avoidance during 3D milling: depending on the situation, the full-cut area is machined trochoidally, or the toolpath layout is intelligently adapted to the geometry, eliminating the need for full-cut machining .

 

A better choice for adaptive roughing with HPC tools, intelligently smoothing all toolpath layouts to further optimize feedrates.

 

Finishing for better surface quality

 

Our product strategy to achieve optimized 3D step size ensures that surfaces have uniform step size during 3D milling for both flat and steep areas.

 

Components are intelligently divided into inclination areas that can be machined using special strategies and tools, a prerequisite for intelligent NC programming with our product template technology.

 

High-quality toolpaths: HSC point distribution provides a better way to position NC points on surfaces, influencing the point distribution to precisely match the output toolpaths to your machine controls.

 

Additional advantage: Milling directly on the surface, no need to replace the model with the surface.

 

Precise determination of the milling area: In our products, the contour of the virtual tool is precisely matched to the actual tool contour for pre-finishing and the full potential of HFC tools is exploited.

 

Control for specific machine toolsa

 

Toolpath and height-oriented rest machining

 

Depending on the task, special rest material machining strategies are available for 3D milling, such as rounding corners or complex pockets.

 

The toolpath- and height-oriented NC programs result in shorter machine runtimes and the advantage of precise calculation of the milling area in rest machining.

 

Conclusion

 

For more information about cnc aluminium milling machine,horizontal boring and milling center,desktop 5 axis milling machine, we are glad to answer for you.

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